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Guide to Kee Track: Overhead Rigid Rail Fall Protection System


Kee Track is an innovative overhead rigid rail fall protection system designed to provide continuous safety for workers operating at height. This system offers reliable, easy-to-use fall protection for various industrial applications, including maintenance, manufacturing, and warehousing environments. Below, we’ll explore the key features, components, installation process, and usage guidelines to help you get the most out of your Kee Track system.

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Key Features

Key Features of Kee Track

  • Overhead Rigid Rail Design: Kee Track utilizes a robust overhead rail system, which provides consistent and uninterrupted fall protection along its entire length. This design minimizes the distance a user can fall, enhancing safety compared to traditional flexible systems.

  • Enhanced Mobility: The system features a smooth-running trolley that glides effortlessly along the rail, allowing workers to move freely within the protected area without the need for constant adjustments or repositioning.

  • Versatility: Kee Track is adaptable to a wide range of environments, suitable for both indoor and outdoor applications. It can be tailored to various structures, making it a versatile solution for diverse industries.

  • High Durability: Constructed from high-strength materials, Kee Track is built to withstand tough industrial conditions, ensuring long-term performance and reliability.

  • Compliance with Safety Standards: Kee Track is designed to meet or exceed relevant safety regulations, including OSHA and ANSI standards, providing peace of mind that your fall protection setup is compliant.

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System Components & Installation Instructions

System Components

  • Rigid Rail: The main track that runs overhead, designed to support the trolley and provide a stable path for movement.
  • Trolley: A critical component that moves along the rail, connecting the user’s harness to the system. It ensures smooth movement and reliable fall protection throughout use.
  • Anchor Points and Hardware: These secure the rail to the supporting structure, providing the necessary stability and load-bearing capacity for safe operation.
  • Personal Protective Equipment (PPE): Includes the user’s harness and lanyard, which attach to the trolley, forming the primary connection point for fall protection.

Installation Instructions

Installation of Kee Track should always be performed by qualified personnel to ensure safety and compliance. Here’s a brief overview of the installation process:

  1. Site Assessment: Conduct a thorough inspection of the installation site to determine suitable mounting locations. Ensure that the supporting structure can handle the loads imposed by the fall protection system.

  2. Mounting the Rail: Mark the appropriate positions for the anchor points based on the system layout plan. Use the provided hardware to securely attach the rail sections to the structure, ensuring that they are level and aligned correctly.

  3. Assemble the Trolley: Attach the trolley to the rail, checking for smooth and unrestricted movement. This component is essential for providing the user with mobility while maintaining secure fall protection.

  4. System Testing: Perform load testing and operational checks as recommended by Kee Safety to ensure the system functions correctly. This includes verifying that the trolley moves freely along the rail and that all connections are secure.

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Operation & Maintance

Operating Instructions

To safely operate the Kee Track system, follow these guidelines:

  1. Pre-Use Inspection: Before using the system, inspect the rail, trolley, and all connections for any signs of damage or wear. Check the user’s harness and lanyard for fraying, wear, or other defects.

  2. Using the System: Attach the lanyard to the trolley’s designated connection point. Ensure the harness fits correctly, with all straps adjusted for a snug and secure fit. Perform a quick movement test to confirm the trolley’s smooth operation along the rail.

  3. Safe Operation: Always remain connected to the trolley when working at height. Move steadily along the rail, avoiding sudden movements that could affect the stability of the system. Be mindful of the designated safety zone covered by the Kee Track system.

Maintenance and Inspection

Regular maintenance and inspection are crucial for the continued safe operation of the Kee Track system. Follow these basic maintenance guidelines:

  • Visual Inspections: Regularly check the rail, trolley, and anchor points for signs of wear, corrosion, or damage. Ensure that all bolts and connections remain tight and secure.

  • Operational Checks: Test the trolley’s movement along the rail before each use. If any resistance or unusual noise is detected, inspect the system for potential obstructions or alignment issues.

  • Reporting Issues: If any part of the system appears compromised, report it immediately to a qualified safety officer and refrain from using the system until it has been repaired or replaced as necessary.

Note: For detailed maintenance schedules and specific procedures, refer to the official Kee Track documentation or consult Kee Safety’s customer support.

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Customized Fall Protection Solutions

The Kee Track overhead rigid rail fall protection system is designed to provide continuous fall protection for workers needing mobility at height in industrial environments. It features a durable overhead rigid rail with a smooth-gliding trolley, enabling users to move safely along the system while securely connected via a harness and lanyard. For more information about Kee Track contact Kee Safety today.

About the Author

Paul Bowes

Paul Bowes is a highly experienced fall protection professional who is currently in the role of Product Engineer at Kee Safety. He has 15 years of experience in the industry, and in his former role as Engineering Manager involved designing and implementing key projects, including installing miles of lifelines at major airports worldwide.

As a Product Engineer, he uses his expertise to support the Sales and Engineering of the Kee Safety's Kee Line, Kee Track, and Kee Anchor product lines, which he designed and tested in the UK. Paul is known for finding creative and effective solutions to any fall protection challenge and is both a theoretical engineer and a field warrior.

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